We identify your core problems through deep data exploration and structured analysis — not guesswork. Using industry tools, stakeholder interviews, and site assessments, we help you see the unseen.

We study competitors and best practices to design realistic, data-backed solutions tailored to your operations. Every recommendation comes with a proof of impact.

If solutions can be executed in-house, AEM will assist in implementation, document each step, update SOPs, and provide a robust control plan for sustained performance.

A Tier 1 supplier in aerospace and medical devices saw rework rates spike from 0.8% to 2.5%, driven by solder joint failures. We:

• Identified operator-driven variability

• Standardized SOPs and retrained all shifts

• Reduced rework costs (₹9.6M/year) and improved delivery timelines

An additive manufacturing lab was stalled for 3+ weeks when Nickel 718 shipments were rejected at customs. We:

• Built a dual-source strategy with compliant vendors

• Implemented hazmat SOPs and safety stock systems

• Prevented £62K+ in penalties and costs, restoring ops in 8 weeks

Despite strong post-COVID growth, hidden underperformance at two European locations risked slowing momentum. We:

• Diagnosed occupancy drops masked by centralized pricing

• Enabled local dynamic pricing and booking best practices

• Delivered a 2% occupancy improvement in 2 months